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Preface |
6 |
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Contents |
8 |
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1 Overview of Hybrid Machining Processes |
10 |
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Abstract |
10 |
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1.1 Evolution of Advanced Machining Processes |
10 |
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1.2 Need and Introduction of Hybrid Machining Processes |
13 |
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1.3 Classification of Hybrid Machining Processes |
13 |
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1.4 Applications of Hybrid Machining Processes |
16 |
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References |
16 |
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2 Electrochemical Hybrid Machining Processes |
17 |
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Abstract |
17 |
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2.1 Electrochemical Grinding (ECG) |
18 |
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2.1.1 Introduction |
18 |
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2.1.2 Equipment and Working Principle |
18 |
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2.1.3 Process Mechanism and Parameters |
19 |
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2.1.4 Advantages, Limitations and Applications |
21 |
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2.2 Electrochemical Honing (ECH) and Pulsed ECH |
21 |
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2.2.1 Introduction |
21 |
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2.2.2 Equipment and Working Principle |
22 |
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2.2.2.1 Finishing of Internal Cylinders by ECH |
22 |
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2.2.2.2 Finishing of Gears by ECH |
23 |
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2.2.3 Process Parameters and Mechanism |
27 |
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2.2.4 Advantages, Limitations and Applications |
28 |
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2.3 Electrochemical Buffing (ECB) |
29 |
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2.3.1 Introduction |
29 |
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2.3.2 Equipment and Process Mechanism |
29 |
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2.3.3 Applications |
30 |
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2.4 Electrochemical Deburring (ECDe) |
31 |
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2.4.1 Introduction |
31 |
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2.4.2 Process Details |
31 |
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2.4.3 Advantages and Applications |
32 |
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2.5 Electrochemical Superfinishing (ECSF) |
32 |
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2.5.1 Introduction |
32 |
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2.5.2 Equipment and Working Principle |
33 |
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2.5.3 Process Mechanism and Parameters |
34 |
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2.5.4 Applications |
34 |
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2.6 Electrochemical-Type Advanced Drilling Processes |
35 |
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2.6.1 Electrochemical Drilling (ECD) |
35 |
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2.6.2 Shaped Tube Electrodrilling (STED) |
37 |
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2.6.3 Capillary Drilling (CD) |
38 |
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2.6.4 Electrolytic Stream or Jet Drilling (ESD or EJD) |
38 |
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References |
39 |
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3 Thermal Hybrid Machining Processes |
41 |
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Abstract |
41 |
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3.1 EDM Combined with Conventional Machining |
41 |
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3.1.1 Electric Discharge Grinding (EDG) |
41 |
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3.1.1.1 Introduction |
41 |
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3.1.1.2 Equipment and Working Principle |
42 |
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3.1.1.3 Process Mechanism and Parameters |
43 |
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3.1.1.4 Applications |
43 |
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3.1.2 Electric Discharge Abrasive or Diamond Grinding (EDAG or EDDG) |
43 |
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3.1.2.1 Process Details |
43 |
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3.1.2.2 Applications |
45 |
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3.2 EDM Combined with ECM |
45 |
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3.2.1 Electrochemical Discharge Machining (ECDM) |
45 |
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3.2.1.1 Introduction |
45 |
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3.2.1.2 Equipment and Working Principle |
46 |
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3.2.1.3 Process Mechanism and Parameters |
47 |
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3.2.1.4 Applications |
48 |
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3.2.2 Electrochemical Discharge Grinding (ECDG) |
49 |
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3.2.2.1 Process Details |
49 |
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3.2.2.2 Applications |
50 |
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References |
51 |
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4 Assisted Hybrid Machining Processes |
53 |
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Abstract |
53 |
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4.1 Vibration-Assisted HMPs |
54 |
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4.1.1 Ultrasonic-Assisted ECM (USECM) |
55 |
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4.1.1.1 Introduction |
55 |
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4.1.1.2 Equipment and Working Principle |
55 |
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4.1.1.3 Process Mechanism and Parameters |
56 |
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4.1.1.4 Applications |
57 |
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4.1.2 Ultrasonic-Assisted EDM (USEDM) |
57 |
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4.1.2.1 Introduction |
57 |
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4.1.2.2 Equipment and Working Principle |
58 |
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4.1.2.3 Process Mechanism and Parameters |
59 |
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4.1.2.4 Applications |
59 |
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4.2 Heat-Assisted HMPs |
60 |
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4.2.1 Laser-Assisted ECM (LAECM) |
60 |
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4.2.1.1 Introduction |
60 |
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4.2.1.2 Equipment and Working Principle |
61 |
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4.2.1.3 Process Mechanism and Parameters |
62 |
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4.2.1.4 Applications |
63 |
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4.2.2 Laser-Assisted EDM (LAEDM) |
63 |
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4.2.2.1 Introduction |
63 |
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4.2.2.2 Working Principle and Applications |
63 |
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4.3 Abrasive-Assisted HMPs |
64 |
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4.3.1 Abrasive-Assisted ECM (AECM) |
65 |
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4.3.1.1 Process Details |
65 |
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4.3.1.2 Applications |
66 |
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4.3.2 Abrasive-Assisted EDM (AEDM) |
66 |
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4.3.2.1 Process Details |
66 |
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4.3.2.2 Applications |
68 |
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4.4 Magnetic Field-Assisted HMPs |
68 |
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4.4.1 Magnetic Field-Assisted EDM (MAEDM) |
68 |
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4.4.2 Magnetic Field-Assisted Abrasive Flow Machining (MAAFM) |
69 |
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4.4.2.1 Introduction and Limitations of AFM |
70 |
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4.4.2.2 Details of MAAFM |
70 |
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References |
72 |
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Index |
74 |
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