|
Preface |
5 |
|
|
Contents |
7 |
|
|
About the Authors |
18 |
|
|
Acknowledgements |
20 |
|
|
Introduction |
21 |
|
|
Simulation Tasks |
23 |
|
|
1 New Engine Design |
24 |
|
|
1.1 Nomenclature |
24 |
|
|
1.2 Generation of Shaft Power |
26 |
|
|
1.2.1 Ideal Thermodynamic Cycles |
26 |
|
|
1.2.1.1 Methods to Increase the Power Output |
28 |
|
|
1.2.1.2 Methods for Reducing Fuel Consumption |
31 |
|
|
1.2.2 The Efficiency of Shaft Power Generation |
32 |
|
|
1.2.2.1 Ideal Cycles |
32 |
|
|
1.2.2.2 Real Cycles |
36 |
|
|
1.2.2.3 Back to the Definition of Efficiency |
38 |
|
|
1.2.3 Combined Cycle |
40 |
|
|
1.2.3.1 The Heat Recovery Steam Generator (HRSG) |
40 |
|
|
1.2.3.2 Steam Turbine |
42 |
|
|
1.2.3.3 Combined Cycle Output |
43 |
|
|
1.3 Aircraft Propulsion |
43 |
|
|
1.3.1 Turbojet |
43 |
|
|
1.3.1.1 Ideal Turbojet Cycle |
44 |
|
|
1.3.1.2 A Method to Increase Turbojet Thrust |
44 |
|
|
1.3.1.3 Effect of Flight Velocity |
46 |
|
|
1.3.2 More Definitions of Efficiency |
47 |
|
|
1.3.2.1 Real Turbojet Cycle |
49 |
|
|
1.3.2.2 Efficiency of the Turbojet with Reheat (Afterburner) |
51 |
|
|
1.3.3 Turbofan |
55 |
|
|
1.4 Fundamental Design Decisions |
63 |
|
|
1.4.1 Turbofan: Mixed Flow or Separate Flow? |
64 |
|
|
1.4.1.1 Separate Flow Turbofan |
64 |
|
|
1.4.1.2 Mixed Flow Turbofan |
65 |
|
|
1.4.1.3 Comparison at Constant Propulsive Efficiency |
65 |
|
|
1.4.2 Dry or Reheated Turbofan? |
69 |
|
|
1.4.2.1 Reheated Turbofans for Supersonic Flight |
70 |
|
|
1.4.2.2 Dry Turbofans for Supersonic Flight |
73 |
|
|
1.4.3 Convergent or Convergent-Divergent Nozzle? |
74 |
|
|
1.4.4 Single or Two Stage High Pressure Turbine? |
77 |
|
|
1.4.4.1 Simple Cycle Study |
79 |
|
|
1.4.4.2 Realistic Optimization |
80 |
|
|
1.4.4.3 Engines with Single Stage Turbines |
81 |
|
|
1.4.4.4 Design with Prescribed Rotor Blade Metal Temperature |
83 |
|
|
1.4.4.5 Engines with Two-Stage Turbines |
85 |
|
|
1.4.4.6 Conclusion |
86 |
|
|
1.5 Conceptual Turbofan Design |
87 |
|
|
1.5.1 Flow Annulus |
87 |
|
|
1.5.1.1 Local Mach Numbers |
87 |
|
|
1.5.1.2 Hub/Tip Radius Ratio |
87 |
|
|
1.5.1.3 Relationships Between Components |
88 |
|
|
1.5.1.4 Spool Speed |
89 |
|
|
1.5.1.5 Core Size |
89 |
|
|
1.5.2 Direct Drive or with a Gearbox? |
91 |
|
|
1.5.3 Conventional Turbofans with Bypass Ratios Between 6 and 14 |
93 |
|
|
1.5.3.1 Fan and Booster |
94 |
|
|
1.5.3.2 Bypass |
95 |
|
|
1.5.3.3 Low Pressure Turbine |
96 |
|
|
1.5.3.4 Effect of Spool Speed |
99 |
|
|
1.5.4 Turbofan with Gearbox |
102 |
|
|
1.5.5 Comparison |
103 |
|
|
1.5.5.1 Mechanics |
105 |
|
|
1.5.5.2 Aerodynamics |
106 |
|
|
1.5.6 The Fundamental Differences |
109 |
|
|
1.6 Mission Analysis |
111 |
|
|
1.6.1 General Requirements |
111 |
|
|
1.6.2 Single Point Design |
112 |
|
|
1.6.3 Multi-point Design |
114 |
|
|
1.6.3.1 Commercial Aircraft |
115 |
|
|
1.6.3.2 Fighter Aircraft |
116 |
|
|
1.6.4 High Speed Propulsion |
121 |
|
|
1.6.4.1 Point Performance |
121 |
|
|
1.6.4.2 Turbojet |
121 |
|
|
1.6.4.3 Turbojet with Reheat (Afterburner) |
125 |
|
|
1.6.4.4 Turbofan with Reheat |
127 |
|
|
1.6.4.5 Ramjet |
128 |
|
|
1.6.4.6 Acceleration to High Mach Numbers |
128 |
|
|
1.7 References |
135 |
|
|
2 Engine Families |
136 |
|
|
2.1 Baseline Engine |
137 |
|
|
2.2 Derivative Engine |
139 |
|
|
2.2.1 Fan and Booster |
139 |
|
|
2.2.2 Core Compressor |
141 |
|
|
2.2.3 Combustor |
142 |
|
|
2.2.4 High Pressure Turbine |
142 |
|
|
2.2.5 Low Pressure Turbine |
143 |
|
|
2.3 Optimizing the Growth Engine |
143 |
|
|
2.3.1 Design Variables |
143 |
|
|
2.3.2 Design Constraints |
144 |
|
|
2.3.3 Figure of Merit |
145 |
|
|
2.3.4 Ranges for the Design Variables |
145 |
|
|
2.3.5 Starting Point |
146 |
|
|
2.3.6 Graphical User Interface |
146 |
|
|
2.4 Exploring the Design Space |
149 |
|
|
2.5ƒReferences |
151 |
|
|
3 Modeling an Engine |
152 |
|
|
3.1 Sources of Data |
153 |
|
|
3.1.1 Magazines and Marketing Brochures |
153 |
|
|
3.1.2 Official Engine Data |
153 |
|
|
3.1.3 Calculated Engine Cycle Data |
154 |
|
|
3.1.4 Measurements Made by the Gas Turbine User |
154 |
|
|
3.1.5 Measurements in an Engine Maintenance Shop |
155 |
|
|
3.1.5.1 Contractual Performance |
155 |
|
|
3.1.5.2 Thermodynamic Performance |
155 |
|
|
3.2 Data Correction |
156 |
|
|
3.2.1 Correction to Standard Day Atmosphere |
157 |
|
|
3.2.1.1 Humidity Corrections |
157 |
|
|
3.2.1.2 Condensation Corrections |
158 |
|
|
3.2.2 Data Enrichment |
160 |
|
|
3.2.2.1 Indirect Test Data |
161 |
|
|
3.2.2.2 Hybrid Test Data |
162 |
|
|
3.3 Cycle Reference Point |
162 |
|
|
3.3.1 Trial and Error Method |
162 |
|
|
3.3.2 Multi Point Analysis |
163 |
|
|
3.3.3 Optimized Data Match |
163 |
|
|
3.3.4 Unable to Create a Reasonable Model? |
164 |
|
|
3.4 Off-Design |
164 |
|
|
3.4.1 Compressor Maps |
165 |
|
|
3.4.1.1 Corrected Flow—Efficiency Correlation |
165 |
|
|
3.4.1.2 Corrected Flow—Corrected Speed Correlation |
166 |
|
|
3.4.2 Turbine Maps |
166 |
|
|
3.4.3 More Simulation Details |
167 |
|
|
3.5ƒReferences |
167 |
|
|
4 Engine Model Examples |
168 |
|
|
4.1 J57-19W |
168 |
|
|
4.1.1 Cycle Reference Point |
169 |
|
|
4.1.2 Off-Design Simulation |
174 |
|
|
4.1.2.1 Simulation with GasTurb Standard Maps |
174 |
|
|
4.1.2.2 Replacing the LPC Map |
178 |
|
|
4.1.2.3 The High Altitude Case |
179 |
|
|
4.1.2.4 Spool Speed Model |
180 |
|
|
4.1.2.5 Final Remarks |
187 |
|
|
4.2 CFM56-3 |
187 |
|
|
4.2.1 Check of the Data |
188 |
|
|
4.2.1.1 Humidity |
191 |
|
|
4.2.1.2 Mass Flow |
191 |
|
|
4.2.1.3 Thrust |
191 |
|
|
4.2.1.4 Fuel Flow |
193 |
|
|
4.2.1.5 Temperatures |
195 |
|
|
4.2.1.6 Pressures |
196 |
|
|
4.2.1.7 Spool Speeds |
197 |
|
|
4.2.2 Cycle Reference Point |
200 |
|
|
4.2.2.1 Some Remarks |
204 |
|
|
4.2.3 Off-Design |
204 |
|
|
4.2.3.1 Test Data Enrichment |
205 |
|
|
4.2.3.2 Fan Map |
205 |
|
|
4.2.3.3 Booster Map |
206 |
|
|
4.2.3.4 HPC Map |
209 |
|
|
4.2.3.5 HPT Map |
209 |
|
|
4.2.3.6 LPT Map |
209 |
|
|
4.2.4 Preliminary Model Calibration |
210 |
|
|
4.2.4.1 Booster Map |
211 |
|
|
4.2.4.2 Second Thoughts About the Booster Map |
211 |
|
|
4.2.4.3 HPC Map |
213 |
|
|
4.2.4.4 Bypass Ratio |
213 |
|
|
4.2.4.5 Fan and LPT Map |
214 |
|
|
4.2.4.6 Spool Speeds |
215 |
|
|
4.2.4.7 Model Check |
216 |
|
|
4.2.5 Refined Model |
218 |
|
|
4.2.6 Some Final Remarks |
220 |
|
|
4.3 F107-WR-400 |
222 |
|
|
4.3.1 Cycle Reference Point Max Continuous ISA SLS |
222 |
|
|
4.3.2 Off-Design Model |
228 |
|
|
4.4 References |
233 |
|
|
5 Model-Based Performance Analysis |
234 |
|
|
5.1 The Analysis by Synthesis Methodology |
235 |
|
|
5.1.1 The Model |
236 |
|
|
5.1.1.1 Degree of Detail |
236 |
|
|
5.1.1.2 Calibration |
236 |
|
|
5.1.2 Data Preprocessing |
236 |
|
|
5.1.2.1 Data Correction to Standard Day Conditions |
237 |
|
|
5.1.2.2 Comparing the Measurements with the Model |
237 |
|
|
5.1.3 Definition of the AnSyn Factors |
237 |
|
|
5.1.3.1 Compressor |
237 |
|
|
5.1.3.2 Turbine |
240 |
|
|
5.1.4 A Simple Analysis Example |
241 |
|
|
5.1.5 How to Deal with Missing and Additional Measurements |
243 |
|
|
5.1.6 AnSyn and Optimization |
244 |
|
|
5.1.7 Application of the AnSyn Factors |
245 |
|
|
5.1.7.1 ISA Correction |
245 |
|
|
5.1.7.2 EGT Margin |
246 |
|
|
5.1.7.3 Rated Power |
246 |
|
|
5.2 AnSyn During Engine Development |
247 |
|
|
5.2.1 Sensor Checking |
248 |
|
|
5.2.2 Test Analysis |
250 |
|
|
5.2.3 Model Improvement Potential |
250 |
|
|
5.3 AnSyn in Engine Maintenance Shops |
253 |
|
|
5.3.1 Baseline Model for Diagnostics |
254 |
|
|
5.3.2 Engine Diagnostics |
254 |
|
|
5.4 AnSyn for Engine Performance Monitoring |
256 |
|
|
5.4.1 Baseline Model for Monitoring |
256 |
|
|
5.4.2 Trend Monitoring |
257 |
|
|
5.5 Interpretation of the AnSyn Factors |
258 |
|
|
5.5.1 Component Degradation |
259 |
|
|
5.5.2 Model Faults |
261 |
|
|
5.5.3 Sensor Faults |
261 |
|
|
5.5.4 Measurement Errors |
264 |
|
|
5.6 Concluding Remarks |
267 |
|
|
5.7 References |
268 |
|
|
6 Inlet Flow Distortion |
269 |
|
|
6.1 Types of Inlet Flow Distortion |
270 |
|
|
6.1.1 Pressure Distortion |
270 |
|
|
6.1.2 Temperature Distortion |
273 |
|
|
6.2 Parallel Compressor Theory |
273 |
|
|
6.2.1 Theory and Experiment |
277 |
|
|
6.2.2 Compressor Coupling |
281 |
|
|
6.3 Impact of Distortion on Thermodynamics |
283 |
|
|
6.4 Changes Due to Control System Actions |
285 |
|
|
6.4.1 Unintended Reactions |
286 |
|
|
6.4.2 Intended Actions |
286 |
|
|
6.5 Reprise |
286 |
|
|
6.6 References |
287 |
|
|
7 Transient Performance Simulation |
288 |
|
|
7.1 Transient Basics |
289 |
|
|
7.1.1 Overcoming Rotor Inertia |
289 |
|
|
7.1.2 Transient Control Strategies |
290 |
|
|
7.2 Engine Geometry |
292 |
|
|
7.2.1 Steady State Geometry |
292 |
|
|
7.2.2 A Turbofan Example |
293 |
|
|
7.3 An Enhanced Approach |
296 |
|
|
7.3.1 Tip Clearance |
296 |
|
|
7.3.2 Heat Transfer |
297 |
|
|
7.3.3 Burner |
300 |
|
|
7.3.4 Other Transient Phenomena |
300 |
|
|
7.4 Transient Behavior of a Turbofan |
301 |
|
|
7.4.1 Accelerating the Cold Engine |
301 |
|
|
7.4.2 Decelerating the Hot Engine and Re-slam |
305 |
|
|
7.5 Concluding Remarks |
309 |
|
|
7.6 References |
310 |
|
|
Preliminary Design |
311 |
|
|
1 Engines |
312 |
|
|
1.1 The Role of Preliminary Design in Systems Studies |
312 |
|
|
1.2 Approach and Implementation |
316 |
|
|
1.2.1 Building an Engine Model |
316 |
|
|
1.2.2 Component Models |
316 |
|
|
1.2.3 Design Constraints |
318 |
|
|
1.2.4 Trade Studies Revisited |
319 |
|
|
1.2.5 Component Hierarchy |
321 |
|
|
1.2.6 The Cycle Design Point |
322 |
|
|
1.2.7 Individual Component Design Points |
323 |
|
|
1.2.7.1 LP Compressor |
324 |
|
|
1.2.7.2 HP Compressor |
324 |
|
|
1.2.7.3 Combustion Chamber |
325 |
|
|
1.2.7.4 HP Turbine |
325 |
|
|
1.2.7.5 LP Turbine |
325 |
|
|
1.3 Engine Development—The Role of Performance |
326 |
|
|
2 Compressors |
330 |
|
|
2.1 Function, Environment, and Basic Efficiency |
330 |
|
|
2.1.1 Introduction |
330 |
|
|
2.1.2 Limitations of Isentropic Efficiency |
334 |
|
|
2.1.3 Polytropic Efficiency |
335 |
|
|
2.1.4 Additional Operational Functions |
337 |
|
|
2.2 Velocity Diagrams |
338 |
|
|
2.2.1 Introduction |
338 |
|
|
2.2.2 Sign Convention for Angles and Circumferential Velocities |
341 |
|
|
2.2.3 Construction |
343 |
|
|
2.2.4 Use of Velocity Diagrams |
343 |
|
|
2.2.5 Stage Characteristics |
346 |
|
|
2.3 Preliminary Compressor Design |
350 |
|
|
2.3.1 Flow in a Blade Passage |
351 |
|
|
2.3.2 Mean Line Analysis |
352 |
|
|
2.3.3 Three-Dimensional Flow and Radial Equilibrium |
352 |
|
|
2.3.4 Diffusion, Turning and Blockage |
353 |
|
|
2.3.5 Mean Line Loss Models |
359 |
|
|
2.3.6 The Structure of the Mean Line Design Code CSPAN |
361 |
|
|
2.3.7 Structure of the Mean Line Analysis in GasTurb |
363 |
|
|
2.4 Compressor Design Envelopes |
364 |
|
|
2.4.1 Introduction |
364 |
|
|
2.4.2 Specification of Design Space |
365 |
|
|
2.4.3 Primary Design Variables |
367 |
|
|
2.4.4 A Core Compressor with 11 Stages—An Example |
368 |
|
|
2.4.5 A Core Driven Fan—A More Complex Example |
372 |
|
|
2.5 References |
373 |
|
|
3 Turbines |
374 |
|
|
3.1 Function, Environment and Basic Efficiency |
374 |
|
|
3.1.1 Limitations of Isentropic Efficiency |
379 |
|
|
3.1.2 Polytropic Efficiency |
381 |
|
|
3.2 Velocity Diagrams |
384 |
|
|
3.2.1 Introduction |
384 |
|
|
3.2.2 Sign Convention for Angles and Circumferential Velocities |
387 |
|
|
3.2.3 Construction |
388 |
|
|
3.2.4 Use of Velocity Diagrams |
388 |
|
|
3.2.5 Stage Characteristics |
391 |
|
|
3.3 Preliminary Turbine Design |
397 |
|
|
3.3.1 HP Turbine |
397 |
|
|
3.3.2 LP Turbine |
398 |
|
|
3.3.3 Mean Line Analysis |
399 |
|
|
3.3.4 Development of a Mean Line Code |
402 |
|
|
3.3.5 Structure of a Mean Line Code |
403 |
|
|
3.3.6 Mean Line Loss Models |
405 |
|
|
3.3.7 Loss Components |
408 |
|
|
3.3.7.1 Profile Loss |
408 |
|
|
3.3.7.2 Secondary Loss |
409 |
|
|
3.3.7.3 Trailing Edge Loss |
409 |
|
|
3.3.7.4 Over-Tip Leakage Loss |
409 |
|
|
3.3.8 Effects of Cooling Air |
410 |
|
|
3.4 Turbine Design Envelopes |
411 |
|
|
3.4.1 Introduction |
411 |
|
|
3.4.2 Specification |
412 |
|
|
3.4.3 Primary Design Variables |
413 |
|
|
3.4.4 Solution and Interpretation |
414 |
|
|
3.5 Vaneless Counter-Rotation |
418 |
|
|
3.6ƒReferences |
425 |
|
|
4 Mechanical Design |
427 |
|
|
4.1 Introduction |
427 |
|
|
4.2 Flow Path |
429 |
|
|
4.2.1 Compressors |
429 |
|
|
4.2.2 Low-Bypass-Ratio Fan or LP Compressor |
429 |
|
|
4.2.3 High-Bypass-Ratio Fan |
430 |
|
|
4.2.4 Splitters |
432 |
|
|
4.2.5 Booster |
432 |
|
|
4.2.6 HP Compressor |
432 |
|
|
4.2.7 Combustor |
434 |
|
|
4.2.8 HP Turbine |
434 |
|
|
4.2.9 LP Turbine |
436 |
|
|
4.2.10 Afterburners |
437 |
|
|
4.2.11 Nozzles |
437 |
|
|
4.2.11.1 Subsonic Nozzle |
438 |
|
|
4.2.11.2 Supersonic Nozzle |
438 |
|
|
4.3 Frames and Ducts |
438 |
|
|
4.3.1 Front Frame |
438 |
|
|
4.3.2 Main Frame |
439 |
|
|
4.3.3 Turbine Center Frame |
439 |
|
|
4.3.4 Rear Frame |
440 |
|
|
4.4 Shafts |
440 |
|
|
4.5 Disks |
441 |
|
|
4.5.1 Disk Design Methodology |
442 |
|
|
4.5.2 Rim Load |
443 |
|
|
4.5.3 Disk Temperature |
445 |
|
|
4.5.4 Disk Stress |
446 |
|
|
4.5.5 Material Properties |
447 |
|
|
4.5.6 Design Margins |
448 |
|
|
4.5.7 Stress Distribution |
449 |
|
|
4.6 Engine Weight |
449 |
|
|
4.7 References |
452 |
|
|
Off-Design |
453 |
|
|
1 Component Performance |
454 |
|
|
1.1 Inlet |
454 |
|
|
1.1.1 Aircraft Engines |
454 |
|
|
1.1.1.1 Loss Description |
455 |
|
|
1.1.1.2 Subsonic Aircraft |
456 |
|
|
1.1.1.3 Supersonic Aircraft |
459 |
|
|
1.1.1.4 Spillage Drag |
462 |
|
|
1.1.2 Power Generation |
463 |
|
|
1.2 Off-Design Behavior of Compressors |
466 |
|
|
1.2.1 About Compressor Maps |
467 |
|
|
1.2.1.1 The Shape of Speed Lines |
469 |
|
|
1.2.1.2 The Zero-Speed Line |
470 |
|
|
1.2.1.3 “Supersonic” Speed Lines |
471 |
|
|
1.2.1.4 Specific Work |
473 |
|
|
1.2.1.5 Torque |
475 |
|
|
1.2.2 Compressor Map Coordinates |
476 |
|
|
1.2.2.1 Efficiency Correlations |
479 |
|
|
1.2.2.2 Work and Flow Correlations with Spool Speed |
482 |
|
|
1.2.3 Compressors with Variable Guide Vanes |
483 |
|
|
1.2.4 Fan Maps |
488 |
|
|
1.2.4.1 The Flow Field in a Single Stage Fan |
490 |
|
|
1.2.4.1.1 Core Section |
490 |
|
|
1.2.4.1.2 Bypass Section |
493 |
|
|
1.2.4.2 Extended Fan Map |
494 |
|
|
1.2.4.2.1 The Algorithm |
494 |
|
|
1.2.4.2.2 How to Get Such a Map |
494 |
|
|
1.2.5 Secondary Effects |
498 |
|
|
1.2.5.1 Bleed Air from an Intermediate Stage |
498 |
|
|
1.2.5.2 Tip Clearance |
498 |
|
|
1.2.5.3 Blade Untwist |
501 |
|
|
1.2.6 Scaling Compressor Maps |
502 |
|
|
1.2.6.1 How to Find the Mach Number Scale in a Fan Map |
506 |
|
|
1.2.6.2 Mach Number Scale for Other Compressor Maps |
510 |
|
|
1.2.7 The Map Preparation Program Smooth C |
511 |
|
|
1.2.8 A Simple Map Scaling Procedure |
513 |
|
|
1.2.9 Advanced Map Scaling |
514 |
|
|
1.2.10 Map Scaling During Off-Design |
516 |
|
|
1.3 Turbine Performance |
518 |
|
|
1.3.1 Operational Behavior |
518 |
|
|
1.3.1.1 Corrected Mass Flow |
518 |
|
|
1.3.1.2 Specific Work |
522 |
|
|
1.3.1.3 Efficiency |
524 |
|
|
1.3.1.4 Exit Angle |
527 |
|
|
1.3.2 The Map Preparation Program Smooth T |
527 |
|
|
1.3.3 Turbine Map Format |
530 |
|
|
1.3.3.1 Beta Lines |
531 |
|
|
1.3.3.2 Turbine Map Scaling |
532 |
|
|
1.3.4 Tip Clearance |
533 |
|
|
1.3.5 Variable Geometry Turbines |
535 |
|
|
1.3.6 Vaneless Counter-Rotating Turbines |
535 |
|
|
1.4 Combustor |
537 |
|
|
1.4.1 Efficiency |
537 |
|
|
1.4.2 Pressure Loss |
540 |
|
|
1.4.3 Temperature Distribution at the Combustor Exit |
543 |
|
|
1.5 Mixer |
544 |
|
|
1.5.1 How Mixing Increases Thrust |
545 |
|
|
1.5.2 Mixer Geometry |
546 |
|
|
1.5.3 Fully Mixed Thrust |
547 |
|
|
1.5.4 Unmixed Thrust |
548 |
|
|
1.5.5 Mixer Efficiency and Mixer Velocity Coefficient |
548 |
|
|
1.5.6 Thrust Gain Potential |
549 |
|
|
1.5.7 Practical Mixers |
551 |
|
|
1.5.8 Mixer Design Example |
552 |
|
|
1.5.9 Mixer Off-Design |
554 |
|
|
1.6 Afterburner |
556 |
|
|
1.6.1 The Need for a Precise Afterburner Simulation |
557 |
|
|
1.6.2 Geometry and Nomenclature |
558 |
|
|
1.6.3 Afterburner Operation |
559 |
|
|
1.6.3.1 Pressure Losses |
560 |
|
|
1.6.3.2 Flow Field |
560 |
|
|
1.6.4 Reheat Efficiency |
561 |
|
|
1.6.4.1 Definition |
561 |
|
|
1.6.4.2 Methods of Determining Efficiency |
563 |
|
|
1.6.4.3 Efficiency at Part Load |
564 |
|
|
1.6.5 EJ 200 Example |
565 |
|
|
1.6.5.1 Modeling Results from the Altitude Test Facility |
566 |
|
|
1.6.5.2 Conclusions |
573 |
|
|
1.7 Nozzles |
573 |
|
|
1.7.1 Convergent Nozzles |
574 |
|
|
1.7.1.1 Discharge Coefficient |
574 |
|
|
1.7.1.2 Thrust Coefficient |
575 |
|
|
1.7.2 Convergent-Divergent Nozzles |
578 |
|
|
1.7.2.1 Theory |
578 |
|
|
1.7.2.2 Reality |
579 |
|
|
1.7.2.3 Implementation |
587 |
|
|
1.8 References |
588 |
|
|
2 Understanding Off-Design Behavior |
591 |
|
|
2.1 Turbojet |
592 |
|
|
2.1.1 Off-Design Behavior of the Components |
592 |
|
|
2.1.1.1 Compressor |
592 |
|
|
2.1.1.2 Burner |
594 |
|
|
2.1.1.3 Turbine |
595 |
|
|
2.1.1.4 Exhaust Nozzle |
596 |
|
|
2.1.2 Component Synergy |
596 |
|
|
2.1.2.1 Flow Conservation Between Compressor and Turbine |
598 |
|
|
2.1.2.2 Flow Conservation Between Turbine and Nozzle |
599 |
|
|
2.1.2.3 Flow Conservation Between Compressor Exit and Turbine Inlet |
600 |
|
|
2.1.2.4 Energy Balance Between Compressor and Turbine |
601 |
|
|
2.1.2.5 Compressor and Turbine Operating Lines |
602 |
|
|
2.1.2.6 How Accurate Are These Equations? |
602 |
|
|
2.1.2.7 Variable Compressor Geometry |
604 |
|
|
2.1.3 Booster Operating Line |
607 |
|
|
2.2 Turbofan |
608 |
|
|
2.2.1 Fan Operating Line |
609 |
|
|
2.2.2 Turbofan Booster Operating Line |
611 |
|
|
2.2.2.1 Shape of the Operating Line |
612 |
|
|
2.2.2.2 Map Selection and Scaling |
614 |
|
|
2.2.2.3 Variable Geometry |
615 |
|
|
2.2.2.4 Wrap up |
619 |
|
|
2.2.3 Low Pressure Turbine |
619 |
|
|
2.3 Multi-spool Turboshaft |
621 |
|
|
2.4 Single Spool Turboshaft |
622 |
|
|
2.5 References |
624 |
|
|
Basics |
625 |
|
|
1 Gas Properties and Standard Atmosphere |
626 |
|
|
1.1 The Half Ideal Gas |
626 |
|
|
1.1.1 Enthalpy |
627 |
|
|
1.1.2 Entropy Function |
628 |
|
|
1.2 Numerical Values |
628 |
|
|
1.2.1 Specific Heat, Enthalpy and Entropy Function |
628 |
|
|
1.2.2 Temperature Rise Due to Combustion |
629 |
|
|
1.2.3 Fuel |
629 |
|
|
1.3 Standard Atmosphere |
630 |
|
|
1.4 Reference |
631 |
|
|
2 Spreadsheet Calculations |
632 |
|
|
2.1 Frequently Needed Equations |
632 |
|
|
2.1.1 Some Simple Correlations |
632 |
|
|
2.1.2 Compressor |
633 |
|
|
2.1.3 Turbine |
635 |
|
|
2.1.4 Isentropic and Polytropic Efficiency |
638 |
|
|
2.1.5 Combustor |
638 |
|
|
2.1.6 Nozzle |
639 |
|
|
2.2 Cycle Calculation for a Turbojet Engine |
640 |
|
|
2.2.1 Requirement |
640 |
|
|
2.2.2 Solution |
640 |
|
|
2.2.3 Summary |
650 |
|
|
3 Non-dimensional Performance |
651 |
|
|
3.1 Non-dimensional Compressor Performance |
651 |
|
|
3.2 Non-dimensional Engine Performance |
656 |
|
|
3.2.1 Practical Correction to Standard Day Conditions |
659 |
|
|
3.2.2 How to Determine the Exponents |
660 |
|
|
3.2.3 Aircraft Engines with Afterburners |
661 |
|
|
3.2.4 Gas Turbines with Heat Exchanger |
662 |
|
|
3.3 References |
662 |
|
|
4 Reynolds Number Corrections |
663 |
|
|
4.1 Reynolds Number Index |
663 |
|
|
4.2 Turbomachinery Loss Correlations with Reynolds Number |
665 |
|
|
4.2.1 Compressor |
666 |
|
|
4.2.2 Turbine |
667 |
|
|
4.2.3 Some Additional Remarks |
668 |
|
|
4.3 Applying the Pipe Flow Analogy in Performance Programs |
669 |
|
|
4.4 Variations of the Pipe Flow Analogy |
670 |
|
|
4.5 Mass Flow Correction |
671 |
|
|
4.6 References |
672 |
|
|
5 Efficiency of a Cooled Turbine |
673 |
|
|
5.1 Single Stage Turbine |
675 |
|
|
5.1.1 Simulation Principle |
675 |
|
|
5.1.2 About NGV Cooling Air |
678 |
|
|
5.1.3 Exchange Rates |
679 |
|
|
5.2 Two-Stage Turbine |
680 |
|
|
5.3 Equivalent Single Stage Turbine |
682 |
|
|
5.3.1 The Virtual RIT Method |
685 |
|
|
5.3.2 The Virtual T4 Method |
686 |
|
|
5.3.3 Sensitivity Analysis |
686 |
|
|
5.3.4 Application |
689 |
|
|
5.4 Thermodynamic Efficiency |
689 |
|
|
5.4.1 Comparison of Turbine Efficiency Estimates |
691 |
|
|
5.4.2 Efficiency Definition Affects the Results of Cycle Studies |
693 |
|
|
5.5 Efficiency Losses Due to Cooling |
694 |
|
|
5.5.1 Some Numbers |
694 |
|
|
5.5.2 A Real-World Example |
695 |
|
|
5.6 References |
697 |
|
|
6 Secondary Air System |
698 |
|
|
6.1 SAS in the Performance Model |
698 |
|
|
6.2 SAS Calculation |
701 |
|
|
6.2.1 Interstage Bleed |
702 |
|
|
6.3 Turbine Cooling Air |
703 |
|
|
6.3.1 Multi-stage Turbines |
705 |
|
|
6.4 References |
707 |
|
|
7 Mathematics |
708 |
|
|
7.1 The Off-Design Simulation Task |
708 |
|
|
7.2 Basic Algorithms |
711 |
|
|
7.2.1 Newton |
711 |
|
|
7.2.2 Regula Falsi |
712 |
|
|
7.2.3 Newton-Raphson |
713 |
|
|
7.3 Application to Performance Calculations |
715 |
|
|
7.4 More About the Analytical Technique |
715 |
|
|
7.4.1 Hierarchy of Iterations |
717 |
|
|
7.4.2 Steady State Performance |
718 |
|
|
7.4.3 Limiters |
719 |
|
|
7.4.4 Dynamic Engine Simulation |
720 |
|
|
7.5 About Convergence Problems |
722 |
|
|
7.5.1 A Solution Exists, but the Program Does not Find It |
722 |
|
|
7.5.1.1 Poor Variable Estimates |
722 |
|
|
7.5.1.2 Reasonable Variable Estimates |
722 |
|
|
7.5.1.3 Problem Formulation |
723 |
|
|
7.5.1.4 Problematic Component Maps |
724 |
|
|
7.5.2 No Solution Exists |
724 |
|
|
7.5.2.1 Operating Point Is Outside One or More Component Maps |
724 |
|
|
7.5.2.2 Cycle Is not Feasible |
724 |
|
|
7.5.2.3 Garbage in—Garbage Out |
724 |
|
|
7.6 References |
725 |
|
|
8 Optimization |
726 |
|
|
8.1 Parametric Studies |
726 |
|
|
8.2 Numerical Optimization |
727 |
|
|
8.2.1 A Gradient Strategy |
728 |
|
|
8.2.2 Adaptive Random Search Strategy |
729 |
|
|
8.2.3 Constraints |
731 |
|
|
8.2.4 Application |
731 |
|
|
8.3 References |
733 |
|
|
9 Monte Carlo Simulations |
734 |
|
|
9.1 Statistical Background |
734 |
|
|
9.1.1 Normal Distribution and Standard Deviation |
734 |
|
|
9.1.2 Probability Distribution and Confidence Level |
737 |
|
|
9.2 Measurement Uncertainty |
738 |
|
|
9.2.1 Systematic Errors |
738 |
|
|
9.2.2 A Conventional Test Analysis Procedure |
738 |
|
|
9.2.3 Core Flow Analysis |
739 |
|
|
9.3 Engine Design Uncertainty |
741 |
|
|
9.4 Engine Manufacturing Tolerance |
746 |
|
|
9.4.1 Random Variations |
747 |
|
|
9.4.2 Correlations |
747 |
|
|
9.4.3 Control System Tolerance |
747 |
|
|
9.4.4 A Turboshaft Example |
748 |
|
|
9.5 References |
749 |
|
|
Appendix |
750 |
|
|
Nomenclature* |
750 |
|
|
Index |
756 |
|