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Preface to the second English edition |
6 |
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Preface to the second German edition |
8 |
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Contents |
10 |
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Index of Tables |
14 |
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Notation |
18 |
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Chronological Table |
22 |
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1 Universal Jointed Driveshafts for Transmitting Rotational Movements |
24 |
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1.1 Early Reports on the First Joints |
24 |
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1.1.1 Hooke’s Universal Joints |
24 |
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1.2 Theory of the Transmission of Rotational Movements by Hooke’s Joints |
28 |
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1.2.1 The Non-Uniformity of Hooke’s Joints According to Poncelet |
28 |
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1.2.2 The Double Hooke’s Joint to Avoid Non-uniformity |
31 |
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1.2.3 D’Ocagne’s Extension of the Conditions for Constant Velocity |
33 |
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1.2.4 Simplification of the Double Hooke’s Joint |
33 |
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1.3 The Ball Joints |
40 |
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1.3.1 Weiss and Rzeppa Ball Joints |
42 |
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1.3.2 Developments Towards the Plunging Joint |
50 |
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1.4 Development of the Pode-Joints |
55 |
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1.5 First Applications of the Science of Strength of Materials to Driveshafts |
63 |
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1.5.1 Designing Crosses Against Bending |
63 |
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1.5.2 Designing Crosses Against Surface Stress |
65 |
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1.5.3 Designing Driveshafts for Durability |
70 |
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1.6 Literature to Chapter 1 |
72 |
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2 Theory or Constant Velocity Joints |
76 |
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2.1 The Origin of Constant Velocity Joints |
77 |
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2.2 First Indirect Method of Proving Constant Velocity According to Metzner |
81 |
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2.2.1 Effective Geometry with Straight Tracks |
84 |
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2.2.2 Effective Geometry with Circular Tracks |
87 |
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2.3 Second, Direct Method of Proving Constant Velocity by Orain |
89 |
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2.3.1 Polypode Joints |
94 |
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2.3.2 The Free Tripode Joint |
98 |
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2.4 Literature to Chapter 2 |
101 |
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3 Hertzian Theory and the Limits of Its Application |
104 |
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3.1 Systems of Coordinates |
105 |
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3.2 Equations of Body Surfaces |
106 |
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3.3 Calculating the Coefficient cos t |
108 |
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3.4 Calculating the Deformation d at the Contact Face |
111 |
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3.5 Solution of the Elliptical Single Integrals J1 to J4 |
117 |
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3.6 Calculating the Elliptical Integrals K and E |
120 |
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3.7 Semiaxes of the Elliptical Contact Face for Point Contact |
121 |
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3.8 The Elliptical Coefficients µ and . |
124 |
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3.9 Width of the Rectangular Contact Surface for Line Contact |
124 |
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3.10 Deformation and Surface Stress at the Contact Face |
127 |
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3.10.1 Point Contact |
127 |
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3.10.2 Line Contact |
128 |
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3.11 The validity of the Hertzian theory on ball joints |
129 |
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3.12 Literature to Chapter 3 |
130 |
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4 Designing Joints and Driveshafts |
132 |
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4.1 Design Principles |
132 |
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4.1.1 Comparison of Theory and Practice by Franz Karas 1941 |
133 |
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4.1.2 Static Stress |
134 |
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4.1.3 Dynamic Stress and Durability |
135 |
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4.1.4 Universal Torque Equation for Joints |
137 |
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4.2 Hooke’s Joints and Hooke’s Jointed Driveshafts |
139 |
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4.2.1 The Static Torque Capacity M0 |
140 |
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4.2.2 Dynamic Torque Capacity Md |
141 |
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4.2.3 Mean Equivalent Compressive Force Pm |
142 |
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4.2.4 Approximate Calculation of the Equivalent Compressive Force Pm |
147 |
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4.2.5 Dynamic Transmission Parameter 2 CR |
149 |
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4.2.6 Motor Vehicle Driveshafts |
153 |
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4.2.7 GWB’s Design Methodology for Hooke’s joints for Vehicles |
156 |
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4.2.8 Maximum Values for Speed and Articulation Angle |
161 |
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4.2.9 Critical Speed and Shaft Bending Vibration |
163 |
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4.2.10 Double Hooke’s Joints |
167 |
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4.3 Forces on the Support Bearings of Hooke’s Jointed Driveshafts |
171 |
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4.3.1 Interaction of Forces in Hooke’s Joints |
171 |
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4.3.2 Forces on the Support Bearings of a Driveshaft in the W-Configuration |
173 |
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4.3.3 Forces on Support Bearings of a Driveshaft in the Z-Configuration |
175 |
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4.4 Ball Joints |
176 |
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4.4.1 Static and Dynamic Torque Capacity |
177 |
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4.4.2 The ball-joint from the perspective of rolling and sliding bearings |
181 |
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4.4.3 A mutual, accurate joint centre |
182 |
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4.4.4 Internal centering of the ball joint |
185 |
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4.4.5 The geometry of the tracks |
193 |
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4.4.6 Structural shapes of ball joints |
210 |
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4.4.7 Plunging Joints |
223 |
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4.4.8 Service Life of Joints Using the Palmgren/Miner Rule |
230 |
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4.5 Pode Joints |
232 |
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4.5.1 Bipode Plunging Joints |
236 |
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4.5.2 Tripode Joints |
237 |
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4.5.3 The GI-C Joint |
251 |
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4.5.4 The low friction and low vibration plunging tripode joint AAR |
252 |
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4.6 Materials, Heat Treatment and Manufacture |
254 |
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4.6.1 Stresses |
254 |
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4.6.2 Material and hardening |
259 |
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4.6.3 Effect of heat treatment on the transmittable static and dynamic torque |
261 |
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4.6.4 Forging in manufacturing |
262 |
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4.6.5 Manufacturing of joint parts |
264 |
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4.7 Basic Procedure for the Applications Engineering of Driveshafts |
266 |
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4.8 Literature to Chapter 4 |
269 |
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5 Joint and Driveshaft Configurations |
272 |
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5.1 Hooke’s Jointed Driveshafts |
273 |
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5.1.1 End Connections |
274 |
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5.1.2 Cross Trunnions |
276 |
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5.1.3 Plunging Elements |
281 |
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5.1.4 Friction in the driveline – longitudinal plunges |
281 |
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5.1.5 The propshaft |
285 |
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5.1.6 Driveshaft tubes made out of composite fibre materials |
286 |
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5.1.7 Designs of Driveshaft |
290 |
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5.1.8 Driveshafts for Steer Drive Axles |
291 |
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5.2 The Cardan Compact 2000 series of 1989 |
292 |
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5.2.1 Multi-part shafts and intermediate bearings |
297 |
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5.2.2 American Style Driveshafts |
298 |
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5.2.3 Driveshafts for Industrial use |
300 |
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5.2.4 Automotive Steering Assemblies |
308 |
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5.2.5 Driveshafts to DIN 808 |
315 |
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5.2.6 Grooved Spherical Ball Jointed Driveshafts |
317 |
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5.3 Driveshafts for Agricultural Machinery |
319 |
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5.3.1 Types of Driveshaft Design |
320 |
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5.3.2 Requirements to be met by Power Take Off Shafts |
323 |
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5.3.3 Application of the Driveshafts |
325 |
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5.4 Calculation Example for an Agricultural Driveshaft |
330 |
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5.5 Ball Jointed Driveshafts |
331 |
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5.5.1 Boots for joint protection |
333 |
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5.5.2 Ways of connecting constant velocity joints |
334 |
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5.5.3 Constant velocity drive shafts in front and rear wheel drive passenger cars |
335 |
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5.5.4 Calculation Example of a Driveshaft with Ball Joints |
339 |
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5.5.5 Tripode Jointed Driveshafts Designs |
344 |
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5.5.6 Calculation for the Tripode Jointed Driveshaft of a Passenger Car |
345 |
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5.6 Driveshafts in railway carriages |
348 |
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5.6.1 Constant velocity joints |
348 |
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5.7 Ball jointed driveshafts in industrial use and special vehicles |
350 |
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5.8 Hooke’s jointed high speed driveshafts |
352 |
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5.9 Design and Configuration Guidelines to Optimise the Drivetrain |
355 |
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5.9.1 Example of a Calculation for the Driveshafts of a Four Wheel Drive Passenger Car |
356 |
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5.10 Literature to Chapter 5 |
366 |
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Name Index |
368 |
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Subject Index |
372 |
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