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Preface to the First Edition |
5 |
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Table of Content |
8 |
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Nomenclature |
15 |
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1 Introduction, Gas Turbines, Applications, Types |
20 |
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1.1 Power Generation Gas Turbines |
20 |
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1.2 Compressed Air Energy Storage Gas Turbines, CAES |
25 |
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1.3 Power Generation Gas Turbine Process |
27 |
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1.4 Significant Efficiency Improvement of Gas Turbines |
29 |
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1.5 Ultra High Efficiency Gas Turbine With Stator Internal Combustion |
33 |
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1.6 Aircraft Gas Turbines |
36 |
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1.7 Aircraft-Derivative Gas Turbines |
38 |
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1.8 Gas Turbines Turbocharging Diesel Engines |
41 |
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1.9 Gas Turbine Components, Functions |
43 |
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1.9.1 Group 1: Inlet, Exhaust, Pipe |
44 |
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1.9.2 Group 2: Heat Exchangers, Combustion Chamber, After- Burners |
45 |
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1.9.3 Group 3: Compressor, Turbine Components |
48 |
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References |
49 |
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2 Gas Turbine Thermodynamic Process |
50 |
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2.1 Gas Turbine Cycles, Processes |
50 |
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2.1.1 Gas Turbine Process |
51 |
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2.2 Improvement of Gas Turbine Thermal Efficiency |
58 |
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2.2.1 Minor Improvement of Gas Turbine Thermal Efficiency |
59 |
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2.2.2 Major Improvement of Gas Turbine Thermal Efficiency |
60 |
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2.1.3 Compressed Air Energy Storage Gas Turbine |
64 |
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References |
66 |
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3 Thermo-Fluid Essentials for Gas Turbine Design |
67 |
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3.1 Mass Flow Balance |
67 |
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3.2 Balance of Linear Momentum |
69 |
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3.3 Balance of Moment of Momentum |
71 |
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3.4 Balance of Energy |
74 |
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3.4.1 Energy Balance Special Case 1: Steady Flow |
75 |
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3.4.2 Energy Balance Special Case 2: Steady Flow, Constant Mass Flow |
76 |
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3.5 Application of Energy Balance to Gas Turbines Components |
76 |
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3.5.1 Application: Accelerated, Decelerated Flows |
77 |
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3.5.2 Application: Combustion Chamber, Heat Exchanger |
78 |
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3.5.3 Application: Turbine, Compressor |
81 |
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3.5.3.1 Uncooled turbine. |
81 |
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3.5.3.2 Cooled turbine: |
82 |
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3.5.3.3 Uncooled compressor. |
83 |
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3.5.3.4 Cooled Compressor. |
84 |
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3.6 Irreversibility and Total Pressure Losses |
85 |
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3.6.1 Application of Second Law to Turbomachinery Components |
87 |
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3.7 Flow at High Subsonic and Transonic Mach Numbers |
89 |
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3.7.1 Density Changes with Mach Number, Critical State |
90 |
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3.7.2 Effect of Cross-Section Change on Mach Number |
95 |
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3.7.3 Compressible Flow through Channels with Constant Cross Section |
102 |
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3.7.4 The Normal Shock Wave Relations |
110 |
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3.7.5 The Oblique Shock Wave Relations |
116 |
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3.7.6 Detached Shock Wave |
120 |
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3.7.7 Prandtl-Meyer Expansion |
120 |
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References |
123 |
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4 Theory of Turbomachinery Stages |
124 |
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4.1 Energy Transfer in Turbomachinery Stages |
124 |
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4.2 Energy Transfer in Relative Systems |
125 |
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4.3 General Treatment of Turbine and Compressor Stages |
126 |
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4.4 Dimensionless Stage Parameters |
130 |
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4.5 Relation Between Degree of Reaction and Blade Height for a Normal Stage Using Simple Radial Equilibrium |
132 |
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4.6 Effect of Degree of Reaction on the Stage Configuration |
135 |
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4.7 Effect of Stage Load Coefficient on Stage Power |
137 |
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4.8 Unified Description of a Turbomachinery Stage |
138 |
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4.8.1 Unified Description of Stage with Constant Mean Diameter |
138 |
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4.8.2 Generalized Dimensionless Stage Parameters |
139 |
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4.9 Special Cases |
141 |
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4.9.1 Case 1, Constant Mean Diameter |
142 |
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4.9.2 Case 2, Constant Mean Diameter and Meridional Velocity Ratio |
142 |
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4.10 Increase of Stage Load Coefficient, Discussion |
143 |
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References |
145 |
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5 Turbine and Compressor Cascade Flow Forces |
146 |
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5.1 Blade Force in an Inviscid Flow Field |
146 |
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5.2 Blade Forces in a Viscous Flow Field |
151 |
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5.3 The Effect of Solidity on Blade Profile Losses |
157 |
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5.4 Relationship Between Profile Loss Coefficient and Drag |
157 |
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5.5 Optimum Solidity |
159 |
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5.5.1 Optimum Solidity, by Pfeil |
160 |
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5.5.2 Optimum Solidity by Zweifel |
161 |
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5.6 Generalized Lift-Solidity Coefficient |
163 |
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5.6.1 Lift-Solidity Coefficient for Turbine Stator |
165 |
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5.6.2 Turbine Rotor |
169 |
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References |
172 |
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6 Losses in Turbine and Compressor Cascades |
174 |
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6.1 Turbine Profile Loss |
175 |
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6.2 Viscous Flow in Compressor Cascade |
177 |
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6.2.1 Calculation of Viscous Flows |
177 |
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6.2.2. Boundary Layer Thicknesses |
178 |
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6.2.3 Boundary Layer Integral Equation |
179 |
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6.2.4 Application of Boundary Layer Theory to Compressor Blades |
181 |
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6.2.5 Effect of Reynolds Number |
185 |
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6.2.6 Stage Profile Losses |
185 |
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6.3 Trailing Edge Thickness Losses |
185 |
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6.4 Losses Due to Secondary Flows |
191 |
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6.4.1 Vortex Induced Velocity Field, Law of Bio -Savart, Preparatory |
193 |
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6.4.2 Calculation of Tip Clearance Secondary Flow Losses |
196 |
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6.4.3 Calculation of Endwall Secondary Flow Losses |
199 |
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6.5 Flow Losses in Shrouded Blades |
203 |
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6.5.1 Losses Due to Leakage Flow in Shrouds |
203 |
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6.6 Exit Loss |
209 |
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6.7 Trailing Edge Ejection Mixing Losses of Gas Turbine Blades |
211 |
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6.7.1 Calculation of Mixing Losses |
211 |
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6.7.2 Trailing Edge Ejection Mixing Losses |
216 |
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6.7.3 Effect of Ejection Velocity Ratio on Mixing Loss |
216 |
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6.7.4 Optimum Mixing Losses |
218 |
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6.8 Stage Total Loss Coefficient |
218 |
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6.9 Diffusers, Configurations, Pressure Recovery, Losses |
219 |
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6.9.1 Diffuser Configurations |
220 |
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6.9.2 Diffuser Pressure Recovery |
221 |
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6.9.3 Design of Short Diffusers |
224 |
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6.9.4 Some Guidelines for Designing High Efficiency Diffusers |
227 |
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References |
228 |
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7 Efficiency of Multi-Stage Turbomachines |
230 |
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7.1 Polytropic Efficiency |
230 |
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7.2 Isentropic Turbine Efficiency, Recovery Factor |
233 |
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7.3 Compressor Efficiency, Reheat Factor |
236 |
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7.4 Polytropic versus Isentropic Efficiency |
238 |
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References |
240 |
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8 Incidence and Deviation |
241 |
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8.1 Cascade with Low Flow Deflection |
241 |
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8.1.1 Conformal Transformation |
241 |
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8.1.2 Flow Through an Infinitely Thin Circular Arc Cascade |
250 |
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8.1.3 Thickness Correction |
256 |
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8.1.4 Optimum Incidence |
256 |
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8.1.5 Effect of Compressibility |
258 |
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8.2 Deviation for High Flow Deflection |
259 |
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8.2.1 Calculation of Exit Flow Angle |
261 |
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References |
263 |
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9 Blade Design |
265 |
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9.1 Conformal Transformation, Basics |
265 |
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9.1.1 Joukowsky Transformation |
267 |
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9.1.2 Circle-Flat Plate Transformation |
267 |
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9.1.3 Circle-Ellipse Transformation |
268 |
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9.1.4 Circle-Symmetric Airfoil Transformation |
269 |
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9.1.5 Circle-Cambered Airfoil Transformation |
271 |
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9.2 Compressor Blade Design |
272 |
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9.2.1 Low Subsonic Compressor Blade Design |
273 |
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9.2.2 Compressors Blades for High Subsonic Mach Number |
279 |
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9.2.3 Transonic, Supersonic Compressor Blades |
280 |
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9.3 Turbine Blade Design |
281 |
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9.3.1 Steps for Designing the Camberline |
282 |
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9.3.2 Camberline Coordinates Using Bèzier Function |
285 |
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9.3.3 Alternative Calculation Method |
287 |
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9.4 Assessment of Blades Aerodynamic Quality |
288 |
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References |
291 |
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10 Radial Equilibrium |
293 |
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10.1 Derivation of Equilibrium Equation |
294 |
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10.2 Application of Streamline Curvature Method |
302 |
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10.2.1 Step-by-step solution procedure |
304 |
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10.3 Compressor Examples |
308 |
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10.4 Turbine Example, Compound Lean Design |
311 |
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10.4.1 Blade Lean Geometry |
312 |
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10.4.2 Calculation of Compound Lean Angle Distribution |
313 |
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10.4.3 Example: Three-Stage Turbine Design |
315 |
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10.5 Special Cases |
318 |
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10.5.1 Free Vortex Flow |
318 |
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10.5.2 Forced vortex flow |
319 |
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10.6.3 Flow with constant flow angle |
320 |
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References |
321 |
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11 Nonlinear Dynamic Simulation of Turbomachinery Components and Systems |
323 |
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11.1 Theoretical Background |
324 |
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11.2 Preparation for Numerical Treatment |
331 |
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11.3 One-Dimensional Approximation |
331 |
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11.3.1 Time Dependent Equation of Continuity |
331 |
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11.3.2 Time Dependent Equation of Motion |
333 |
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11.3.3 Time Dependent Equation of Total Energy |
334 |
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11.4 Numerical Treatment |
339 |
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References |
340 |
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12 Generic Modeling of Turbomachinery Components and Systems |
341 |
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12.1 Generic Component, Modular Configuration |
343 |
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12.1.1 Plenum the Coupling Module |
343 |
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12.1.2 Group1 Modules: Inlet, Exhaust, Pipe |
345 |
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12.1.3 Group 2: Heat Exchangers, Combustion Chamber, After- Burners |
346 |
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12.1.4 Group 3: Adiabatic Compressor and Turbine Components |
348 |
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12.1.5 Group 4: Diabatic Turbine and Compressor Components |
350 |
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12.1.6 Group 5: Control System, Valves, Shaft, Sensors |
352 |
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12.2 System Configuration, Nonlinear Dynamic Simulation |
352 |
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12.3 Configuration of Systems of Non-linear Partial Differential Equations |
356 |
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References |
356 |
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13 Modeling of Inlet, Exhaust, and Pipe Systems |
358 |
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13.1 Unified Modular Treatment |
358 |
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13.2 Physical and Mathematical Modeling of Modules |
358 |
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13.3 Example: Dynamic behavior of a Shock Tube |
360 |
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13.3.1 Shock Tube Dynamic Behavior |
362 |
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References |
366 |
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14 Modeling of Recuperators, Combustion Chambers, Afterburners |
367 |
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14.1 Modeling Recuperators |
368 |
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14.1.1 Recuperator Hot Side Transients |
369 |
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14.1.2 Recuperator Cold Side Transients |
369 |
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14.1.3 Coupling Condition Hot, Cold Side |
370 |
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14.1.4 Recuperator Heat Transfer Coefficient |
371 |
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14.2 Modeling Combustion Chambers |
372 |
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14.2.1. Mass Flow Transients |
373 |
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14.2.2. Temperature Transients |
374 |
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14.2.3 Combustion Chamber Heat Transfer |
376 |
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14.3 Example: Startup and Shutdown of a Combustion Chamber- Preheater System |
378 |
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14.4 Modeling of Afterburners |
381 |
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References |
382 |
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15 Modeling the Compressor Component, Design and Off-Design |
383 |
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15.1 Compressor Losses |
384 |
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15.1.1 Profile Losses |
386 |
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15.1.2 Diffusion Factor |
387 |
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15.1.3 Generalized Maximum Velocity Ratio for Stator and Rotor |
391 |
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15.1.4 Compressibility Effect |
393 |
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15.1.5 Shock Losses |
397 |
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15.1.6 Correlations for Boundary Layer Momentum Thickness |
406 |
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15.1.7 Influence of Different Parameters on Profile Losses |
407 |
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15.1.7.1 Mach Number Effect: |
407 |
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15.1.7.2 Reynolds number effect: |
408 |
|
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15.1.7.3 Blade thickness effect: |
408 |
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15.2 Compressor Design and Off-Design Performance |
409 |
|
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15.2.1 Stage-by-stage and Row-by-Row Adiabatic Compression Process |
409 |
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15.2.1.1 Stage-by-stage calculation of compression process: |
409 |
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15.2.1.2 Row-by-row adiabatic compression: |
411 |
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15.2.1.3 Off-design efficiency calculation: |
415 |
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15.3 Generation of Steady State Performance Map |
418 |
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15.3.1 Inception of Rotating Stall |
420 |
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15.3.2 Degeneration of Rotating Stall into Surge |
422 |
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15.4 Compressor Modeling Levels |
423 |
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15.4.1 Module Level 1: Using Performance Maps |
424 |
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15.4.1.1 Quasi dynamic modeling using performance maps: |
426 |
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15.4.1.2 Simulation Example: |
427 |
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15.4.2 Module Level 2: Row-by-Row Adiabatic Calculation Procedure |
429 |
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15.4.3 Active Surge Prevention by Adjusting the Stator Blades |
430 |
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15.4.4 Module Level 3: Row-by-Row Diabatic Compression |
431 |
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15.4.4.1 Description of diabatic compressor module: |
432 |
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15.4.4.2 Heat transfer closure equations: |
434 |
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References |
436 |
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16 Turbine Aerodynamic Design and Off-design Performance |
440 |
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16.1 Stage-by-Stage and Row-by-Row Adiabatic Design and Off- Design Performance |
442 |
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16.1.1 Stage-by-Stage Calculation of Expansion Process |
443 |
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16.1.2 Row-by-Row Adiabatic Expansion |
444 |
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16.1.3 Off-Design Efficiency Calculation |
449 |
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16.1.4 Behavior Under Extreme Low Mass Flows |
451 |
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16.1.5 Example: Steady Design and Off-Design Behavior of a Multi- Stage Turbine |
454 |
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16.2 Off-Design Calculation Using Global Turbine Characteristics Method |
456 |
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16.3 Modeling the Turbine Module for Dynamic Performance Simulation |
458 |
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16.3.1 Module Level 1: Using Turbine Performance Characteristics |
458 |
|
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16.3.2 Module Level 2: Row-by-Row Adiabatic Expansion Calculation |
459 |
|
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16.3.3 Module Level 3: Row-by-Row Diabatic Expansion |
460 |
|
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16.3.3.1 Description of diabatic turbine module, first method: |
462 |
|
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16.3.3.2 Description of diabatic turbine module, second method: |
464 |
|
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16.3.3.3 Heat transfer closure equations: |
466 |
|
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References |
467 |
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17 Gas Turbine Design, Preliminary Considerations |
468 |
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17.1 Gas Turbine Preliminary Design Procedure |
469 |
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17.2 Gas Turbine Cycle |
470 |
|
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17.3 Compressor Design, Boundary Conditions, Design Process |
471 |
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17.3.1 Design Process |
471 |
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17.3.2 Compressor Blade Aerodynamics |
475 |
|
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17.3.3 Controlling the Leakage Flow |
476 |
|
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17.3.4 Compressor Exit Diffuser |
476 |
|
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17.3.5 Compressor Efficiency and Performance Maps |
476 |
|
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17.3.6 Stagger Angle Adjustment During Operation |
478 |
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17.4 Combustion Chambers |
479 |
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17.4.1 Combustion Design Criteria |
481 |
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17.4.2 Combustion Types |
481 |
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17.5 Turbine Design, Boundary Conditions, Design Process |
483 |
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17.5.1 Steps of a Gas Turbine Design Process |
483 |
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17.5.2 Mechanical Integrity, Components Vibrational |
488 |
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References |
488 |
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18 Simulation of Gas Turbine Engines, Design Off-Design and Dynamic Performance |
489 |
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18 Gas Turbine Engines, Design, Dynamic Performance |
490 |
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18.1 State of Dynamic Simulation, Background |
490 |
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18.2 Gas Turbine Configurations |
490 |
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18.3 Gas Turbine Components, Modular Concept |
493 |
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18.4 Levels of Gas Turbine Engine Simulations |
498 |
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18.4.1 Zeroth Simulation Level |
498 |
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18.4.2 First Simulation Level |
498 |
|
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18.4.3 Second Simulation Level |
498 |
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18.4.4 Third Simulation Level |
498 |
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18.5 Non-Linear Dynamic Simulation Case Studies |
499 |
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18.5.1 Case Studies: Compressed Air Energy Storage Plant |
500 |
|
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18.5.1.1 Case Study: Emergency Shutdown |
503 |
|
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18.5.1.2 Case Study 1: Grid Fluctuation Response |
505 |
|
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18.5.2 Case Study 2: Dynamic Simulation of a Gas Turbine under Adverse Operation condition |
505 |
|
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18.5.3 Case Studies: Dynamic Simulation of a Split-Shaft Gas Turbine under Adverse Operation condition |
510 |
|
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18.5.1.1 Simulation of Compressor Surge: |
511 |
|
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18.5.3.2 Case 3.2: Surge Prevention by Stator Stagger Angle Adjustment |
513 |
|
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18.5.4 Case Studies: Maximizing the Off-Design Efficiency of a Gas Turbine By Varying the Turbine Stator Stagger Angle |
515 |
|
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18.5.4.1 Dynamic Change of Stagger Angle, when Engine is Running |
516 |
|
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18.5.5 Case Study 3: Simulation of a Multi-Spool Gas Turbine Engine |
518 |
|
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References |
521 |
|