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Cover |
1 |
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Title Page |
3 |
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Copyright |
6 |
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Contents |
9 |
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Preface |
19 |
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Chapter 1 Historical Overview and Future Perspective |
23 |
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1.1 Use of Fermentation Procedures Before the Discovery of Microorganisms (Neolithic Era &equals |
23 |
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1.2 Investigation of Microorganisms and Beginning of Industrial Microbiology (1850 Until 1940) |
29 |
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1.3 Development of New Products and Procedures: Antibiotics and Other Biomolecules (From 1940) |
33 |
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1.4 Genetic Engineering Is Introduced into Industrial Microbiology (From Roughly 1980) |
37 |
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1.5 Future Perspectives: Synthetic Microbiology |
40 |
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References |
42 |
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Further Reading |
43 |
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Chapter 2 Bioprocess Engineering |
45 |
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2.1 Introduction |
45 |
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2.1.1 Role of Bioreactors |
47 |
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2.1.2 Basic Bioreactor Configurations |
48 |
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2.1.3 Types of Growth Media |
49 |
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2.2 Nonstructured Models |
50 |
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2.2.1 Nonstructured Growth Models |
50 |
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2.2.1.1 Unstructured Models |
51 |
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2.2.1.2 Biotechnical Processes |
52 |
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2.2.2 Modeling Fermentations |
54 |
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2.2.3 Metabolic Pathways |
61 |
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2.2.4 Manipulation of Metabolic Pathways |
62 |
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2.2.5 Future of Pathway Design |
64 |
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2.3 Oxygen Transport |
65 |
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2.3.1 Aerobic versus Anaerobic Conditions |
65 |
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2.3.2 kLa – Volumetric Mass Transfer Coefficient |
66 |
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2.4 Heat Generating Aerobic Processes |
68 |
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2.5 Product Recovery |
71 |
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2.5.1 Basics |
71 |
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2.5.2 In Situ Product Recovery (ISPR) |
71 |
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2.6 Modeling and Simulation of Reactor Behavior |
73 |
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2.6.1 Basic Approaches and Software |
73 |
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2.6.2 Numerical Simulation of Bioreactor Function |
73 |
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2.6.3 Contamination of Bioreactors |
74 |
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2.7 Scale?up |
75 |
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References |
76 |
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Further Reading |
79 |
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Chapter 3 Food |
81 |
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3.1 Fermented Foods |
81 |
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3.1.1 Food Preservation |
81 |
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3.1.2 Flavor and Texture |
82 |
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3.1.3 Health Benefits |
82 |
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3.1.4 Economic Impact |
84 |
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3.2 Microorganisms and Metabolism |
84 |
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3.2.1 Fermentation Processes |
86 |
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3.2.2 Starter Cultures |
87 |
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3.3 Yeast Fermentations – Industrial Application of Saccharomyces Species |
87 |
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3.3.1 Grain Fermentation for Ethanol Production – Beer |
88 |
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3.3.2 Grain Fermentation for CO2 Production – Bread |
91 |
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3.3.2.1 Yeast Preparation |
91 |
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3.3.3 Fruit Fermentation – Wines and Ciders |
93 |
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3.4 Vinegar – Incomplete Ethanol Oxidation by Acetic Acid Bacteria Such as Gluconobacter oxydans |
97 |
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3.4.1 Substrates: Wine, Cider, and Malt |
97 |
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3.4.2 Distilled (White) Vinegar |
99 |
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3.4.3 Balsamic and Other Specialty Vinegars |
99 |
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3.5 Bacterial and Mixed Fermentations – Industrial Application of Lactic Acid Bacteria, With or Without Yeast or Molds |
100 |
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3.5.1 Milk – Cultured Milks – Buttermilk, Yogurt, Kefir, and Cheese |
100 |
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3.5.1.1 Bacteriophage Contamination – Death of a Culture |
103 |
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3.5.2 Meats – Sausages, Fish Sauces, and Pastes |
104 |
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3.5.3 Vegetables – Sauerkrauts and Pickles, Olives |
105 |
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3.5.4 Grains and Legumes – Soy Sauce, Miso, Natto, and Tempeh |
108 |
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3.5.5 Cocoa and Coffee |
109 |
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3.6 Fungi as Food |
110 |
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3.6.1 Mushrooms |
110 |
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3.6.2 Single?Cell Protein – Fusarium venenatum |
112 |
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3.7 Conclusions and Outlook |
113 |
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References |
114 |
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Further Reading |
114 |
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Chapter 4 Technical Alcohols and Ketones |
117 |
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4.1 Introduction |
117 |
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4.2 Ethanol Synthesis by Saccharomyces cerevisiae and Clostridium autoethanogenum |
119 |
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4.2.1 Application |
119 |
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4.2.2 Metabolic Pathways and Regulation |
119 |
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4.2.3 Production Strains |
120 |
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4.2.4 Production Processes |
120 |
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4.2.5 Ethanol – Fuel of the Future? |
122 |
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4.2.6 Alternative Substrates for Ethanol Fermentation by Cellulolytic Bacteria and Clostridium autoethanogenum |
122 |
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4.3 1,3?Propanediol Synthesis by Escherichia coli |
123 |
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4.3.1 Application |
123 |
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4.3.2 Metabolic Pathways and Regulation |
124 |
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4.3.3 Production Strains |
124 |
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4.3.4 Production Processes |
126 |
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4.4 Butanol and Isobutanol Synthesis by Clostridia and Yeast |
127 |
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4.4.1 History of Acetone–Butanol–Ethanol (ABE) Fermentation by Clostridium acetobutylicum and C. beijerinckii |
127 |
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4.4.2 Application |
128 |
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4.4.3 Metabolic Pathways and Regulation |
129 |
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4.4.4 Production Strains |
132 |
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4.4.5 Production Processes |
132 |
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4.4.6 Product Toxicity |
135 |
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4.5 Acetone Synthesis by Solventogenic Clostridia |
135 |
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4.5.1 Application |
135 |
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4.5.2 Metabolic Pathways and Regulation |
135 |
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4.5.3 Production Strains |
136 |
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4.5.4 Production Processes |
136 |
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4.6 Outlook |
137 |
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Further Reading |
137 |
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Chapter 5 Organic Acids |
139 |
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5.1 Introduction |
139 |
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5.2 Citric Acid |
141 |
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5.2.1 Economic Impact and Applications |
142 |
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5.2.2 Biochemistry of Citric Acid Accumulation |
142 |
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5.2.3 Industrial Production by the Filamentous Fungus Aspergillus niger |
144 |
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5.2.4 Yarrowia lipolytica: A Yeast as an Alternative Production Platform |
145 |
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5.3 Lactic Acid |
146 |
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5.3.1 Economic Impact and Applications |
146 |
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5.3.2 Anaerobic Bacterial Metabolism Generating Lactic Acid |
147 |
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5.3.3 Lactic Acid Production by Bacteria |
147 |
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5.3.4 Lactic Acid Production by Yeasts |
148 |
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5.4 Gluconic Acid |
149 |
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5.4.1 Economic Impact and Applications |
149 |
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5.4.2 Extracellular Biotransformation of Glucose to Gluconic Acid by Aspergillus niger |
150 |
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5.4.3 Production of Gluconic Acid by Bacteria |
151 |
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5.5 Succinic Acid |
151 |
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5.5.1 Economic Impact and Applications |
152 |
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5.5.2 Pilot Plants for Anaerobic or Aerobic Microbes |
152 |
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5.6 Itaconic Acid |
154 |
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5.6.1 Economic Impact and Applications |
154 |
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5.6.2 Decarboxylation as a Driver in Itaconic Acid Accumulation |
154 |
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5.6.3 Production Process by Aspergillus terreus |
154 |
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5.6.4 Metabolic Engineering for Itaconic Acid Production |
154 |
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5.7 Downstream Options for Organic Acids |
156 |
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5.8 Perspectives |
157 |
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5.8.1 Targeting Acrylic Acid – Microbes Can Replace Chemical Process Engineering |
158 |
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5.8.2 Lignocellulose?Based Biorefineries |
158 |
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Further Reading |
159 |
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Chapter 6 Amino Acids |
161 |
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6.1 Introduction |
161 |
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6.1.1 Importance and Areas of Application |
161 |
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6.1.2 Amino Acids in the Feed Industry |
162 |
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6.1.3 Economic Significance |
163 |
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6.2 Production of Amino Acids |
164 |
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6.2.1 Conventional Development of Production Strains |
164 |
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6.2.2 Advanced Development of Production Strains |
166 |
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6.3 l?Glutamate Synthesis by Corynebacterium glutamicum |
167 |
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6.3.1 Synthesis Pathway and Regulation |
167 |
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6.3.2 Production Process |
170 |
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6.4 l?Lysine |
170 |
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6.4.1 Synthesis Pathway and Regulation |
170 |
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6.4.2 Production Strains |
172 |
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6.4.3 Production Process |
174 |
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6.5 l?Threonine Synthesis by Escherichia coli |
175 |
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6.5.1 Synthesis Pathway and Regulation |
175 |
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6.5.2 Production Strains |
176 |
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6.5.3 Production Process |
177 |
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6.6 l?Phenylalanine |
177 |
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6.6.1 Synthesis Pathway and Regulation |
177 |
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6.6.2 Production Strains |
178 |
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6.6.3 Production Process |
179 |
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6.7 Outlook |
180 |
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Further Reading |
181 |
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Chapter 7 Vitamins, Nucleotides, and Carotenoids |
183 |
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7.1 Application and Economic Impact |
183 |
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7.2 l?Ascorbic Acid (Vitamin C) |
185 |
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7.2.1 Biochemical Significance, Application, and Biosynthesis |
185 |
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7.2.2 Regioselective Oxidation with Bacteria in the Production Process |
186 |
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7.3 Riboflavin (Vitamin B2) |
188 |
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7.3.1 Significance as a Precursor for Coenzymes and as a Pigment |
188 |
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7.3.2 Biosynthesis by Fungi and Bacteria |
189 |
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7.3.3 Production by Ashbya gossypii |
190 |
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7.3.4 Production by Bacillus subtilis |
193 |
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7.3.5 Downstream Processing and Environmental Compatibility |
195 |
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7.4 Cobalamin (Vitamin B12) |
196 |
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7.4.1 Physiological Relevance |
196 |
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7.4.2 Biosynthesis |
198 |
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7.4.3 Production with Pseudomonas denitrificans |
198 |
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7.5 Purine Nucleotides |
200 |
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7.5.1 Impact as Flavor Enhancer |
200 |
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7.5.2 Development of Production Strains |
200 |
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7.5.3 Production of Inosine or Guanosine with Subsequent Phosphorylation |
201 |
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7.6 ??Carotene |
202 |
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7.6.1 Physiological Impact and Application |
202 |
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7.6.2 Production with Blakeslea trispora |
203 |
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7.7 Perspectives |
203 |
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Further Reading |
205 |
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Chapter 8 Antibiotics and Pharmacologically Active Compounds |
207 |
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8.1 Microbial Substances Active Against Infectious Disease Agents or Affecting Human Cells |
207 |
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8.1.1 Distribution and Impacts |
207 |
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8.1.2 Diversity of Antibiotics Produced by Bacteria and Fungi |
211 |
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8.2 ??Lactams |
212 |
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8.2.1 History, Effect, and Application |
212 |
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8.2.2 ??Lactam Biosynthesis |
212 |
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8.2.3 Penicillin Production by Penicillium chrysogenum |
215 |
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8.2.4 Cephalosporin Production by Acremonium chrysogenum |
215 |
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8.3 Lipopeptides |
215 |
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8.3.1 History, Effect, and Application |
215 |
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8.3.2 Lipopeptide Biosynthesis |
216 |
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8.3.3 Daptomycin Production by Streptomyces roseosporus |
216 |
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8.3.4 Cyclosporine Production by Tolypocladium inflatum |
216 |
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8.4 Macrolides |
219 |
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8.4.1 History, Effect, and Application |
219 |
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8.4.2 Macrolide Biosynthesis |
219 |
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8.4.3 Erythromycin Production by Saccharopolyspora erythraea |
219 |
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8.5 Tetracyclines |
222 |
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8.5.1 History, Effect, and Application |
222 |
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8.5.2 Tetracycline Biosynthesis |
222 |
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8.5.3 Tetracycline Production by Streptomyces rimosus |
223 |
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8.6 Aminoglycosides |
223 |
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8.6.1 History, Effect, and Application |
223 |
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8.6.2 Aminoglycoside Biosynthesis |
223 |
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8.6.3 Tobramycin Production by Streptomyces tenebrarius |
225 |
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8.7 Claviceps Alkaloids |
225 |
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8.7.1 History, Effect, and Application |
225 |
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8.7.2 Alkaloid Biosynthesis |
225 |
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8.7.3 Ergotamine Production by Claviceps purpurea |
225 |
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8.8 Perspectives |
225 |
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8.8.1 Antibiotic Resistance |
225 |
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8.8.2 New Research Model for Compound Identification |
228 |
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8.8.3 Future Opportunities |
229 |
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Further Reading |
233 |
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Chapter 9 Pharmaceutical Proteins |
235 |
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9.1 History, Main Areas of Application, and Economic Importance |
235 |
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9.2 Industrial Expression Systems, Cultivation and Protein Isolation, and Legal Framework |
237 |
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9.2.1 Development of Production Strains |
237 |
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9.2.2 Isolation of Pharmaceutical Proteins |
243 |
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9.2.3 Regulatory Requirements for the Production of Pharmaceutical Proteins |
244 |
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9.3 Insulins |
245 |
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9.3.1 Application and Structures |
245 |
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9.3.2 Manufacturing Processes by Escherichia coli and Saccharomyces cerevisiae |
247 |
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9.3.2.1 Production of a Fusion Protein in E. coli |
248 |
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9.3.2.2 Production of a Precursor Protein, the So?Called Mini Proinsulin with the Host Strain S. cerevisiae |
250 |
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9.4 Somatropin |
252 |
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9.4.1 Application |
252 |
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9.4.2 Manufacturing Process |
253 |
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9.5 Interferons – Application and Manufacturing |
254 |
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9.6 Human Granulocyte Colony?Stimulating Factor |
256 |
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9.6.1 Application |
256 |
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9.6.2 Manufacturing Process |
257 |
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9.7 Vaccines |
257 |
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9.7.1 Application |
257 |
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9.7.2 Manufacturing Procedure Using the Example of Gardasil™ |
258 |
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9.7.3 Manufacturing Process Based on the Example of a Hepatitis B Vaccine |
259 |
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9.8 Antibody Fragments |
260 |
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9.9 Enzymes |
261 |
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9.10 Peptides |
262 |
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9.11 View – Future Economic Importance |
262 |
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Further Reading |
264 |
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Chapter 10 Enzymes |
265 |
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10.1 Fields of Application and Economic Impacts |
265 |
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10.1.1 Enzymes are Biocatalysts |
265 |
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10.1.2 Advantages and Limitations of Using Enzymatic Versus Chemical Methods |
266 |
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10.1.3 Brief History of Enzyme Used for the Industrial Production of Valuable Products |
267 |
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10.1.4 Diverse Ways That Enzymes Are Used in Industry |
268 |
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10.2 Enzyme Discovery and Improvement |
272 |
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10.2.1 Screening for New Enzymes and Optimization of Enzymes by Protein Engineering |
272 |
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10.2.2 Classical Development of Production Strains |
273 |
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10.2.3 Genetic Engineering of Producer Strains |
275 |
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10.3 Production Process for Bacterial or Fungal Enzymes |
277 |
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10.4 Polysaccharide?Hydrolyzing Enzymes |
277 |
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10.4.1 Starch?Cleaving Enzymes Produced by Bacillus and Aspergillus Species |
279 |
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10.4.2 Cellulose?Cleaving Enzymes: A Domain of Trichoderma reesei |
281 |
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10.4.3 Production Strains |
283 |
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10.5 Enzymes Used as Cleaning Agents |
285 |
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10.5.1 Subtilisin?Like Protease |
286 |
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10.5.2 Bacillus sp. Production Strains and Production Process |
287 |
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10.6 Feed Supplements – Phytases |
288 |
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10.6.1 Fields of Applications of Phytase |
289 |
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10.6.2 Phytase in the Animals Intestine |
289 |
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10.6.3 Production of a Bacterial Phytase in Aspergillus niger |
291 |
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10.7 Enzymes for Chemical and Pharmaceutical Industry |
293 |
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10.7.1 Examples for Enzymatic Chemical Production |
293 |
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10.7.2 Production of (S)?Profens by Fungal Lipase |
293 |
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10.8 Enzymes as Highly Selective Tools for Research and Diagnostics |
294 |
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10.8.1 Microbial Enzymes for Analysis and Engineering of Nucleic Acids |
294 |
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10.8.2 Specific Enzymes for Quantitative Metabolite Assays |
297 |
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10.9 Perspectives |
298 |
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10.9.1 l?DOPA by Tyrosine Phenol Lyase |
298 |
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10.9.2 Activation of Alkanes |
298 |
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10.9.3 Enzyme Cascades |
298 |
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References |
299 |
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Further Reading |
299 |
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Chapter 11 Microbial Polysaccharides |
301 |
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11.1 Introduction |
301 |
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11.2 Heteropolysaccharides |
304 |
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11.2.1 Xanthan: A Product of the Bacterium Xanthomonas campestris |
304 |
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11.2.1.1 Introduction |
304 |
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11.2.1.2 Regulatory Status |
304 |
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11.2.1.3 Structure |
304 |
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11.2.1.4 Biosynthesis |
306 |
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11.2.1.5 Industrial Production of Xanthan |
308 |
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11.2.1.6 Physicochemical Properties |
309 |
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11.2.1.7 Applications |
311 |
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11.2.2 Sphingans: Polysaccharides from Sphingomonas sp. |
313 |
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11.2.3 Hyaluronic Acid: A High?Value Polysaccharide for Cosmetic Applications |
315 |
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11.2.4 Alginate: Alternatives to Plant?Based Products by Pseudomonas and Azotobacter sp. |
316 |
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11.2.5 Succinoglycan: Acidic Polysaccharide from Rhizobium sp. |
316 |
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11.3 Homopolysaccharides |
317 |
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11.3.1 ??Glucans |
318 |
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11.3.1.1 Pullulan |
318 |
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11.3.1.2 Dextran |
318 |
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11.3.2 ??Glucans |
319 |
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11.3.2.1 Linear ??glucans like cellulose and curdlan |
319 |
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11.3.2.2 Branched ??Glucans Like Scleroglucan and Schizophyllan |
319 |
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11.3.3 Fructosylpolymers like Levan |
320 |
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11.4 Perspectives |
320 |
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Further Reading |
321 |
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Chapter 12 Steroids |
323 |
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12.1 Fields of Applications and Economic Importance |
323 |
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12.2 Advantages of Biotransformations During Production of Steroids |
325 |
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12.3 Development of Production Strains and Production Processes |
327 |
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12.4 Applied Types of Biotransformation |
329 |
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12.5 Synthesis of Steroids in Organic – Aqueous Biphasic System |
332 |
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12.6 Side?chain Degradation of Phytosterols by Mycobacterium to Gain Steroid Intermediates |
333 |
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12.7 Biotransformation of Cholesterol to Gain Key Steroid Intermediates |
335 |
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12.8 11?Hydroxylation by Fungi During Synthesis of Corticosteroids |
335 |
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12.9 ?1?Dehydrogenation by Arthrobacter for the Production of Prednisolone |
338 |
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12.10 17?Keto Reduction by Saccharomyces in Testosterone Production |
339 |
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12.11 Double?Bond Isomerization of Steroids |
340 |
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12.12 Perspectives |
341 |
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References |
342 |
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Further Reading |
343 |
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Chapter 13 Bioleaching |
345 |
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13.1 Acidophilic Microorganisms Dissolve Metals from Sulfide Ores |
345 |
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13.1.1 Brief Overview on the Diversity of Acidophilic Mineral?Oxidizing Microorganisms |
347 |
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13.1.2 Natural and Man?Made Habitats of Mineral?oxidizing Microorganisms |
347 |
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13.1.3 Biological Catalysis of Metal Sulfide Oxidation |
350 |
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13.1.4 Importance of Biofilm Formation and Extracellular Polymeric Substances for Bioleaching by Acidithiobacillus ferrooxidans and Leptospirillum ferrooxidans |
352 |
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13.2 Bioleaching of Copper, Nickel, Zinc, and Cobalt |
356 |
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13.2.1 Economic Impact |
356 |
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13.2.2 Heap, Dump, or Stirred?tank Bioleaching of Copper, Nickel, Zinc, and Cobalt |
359 |
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13.3 Gold |
364 |
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13.3.1 Economic Impact |
365 |
|
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13.3.2 Unlocking Gold by Biooxidation of the Mineral Matrix |
365 |
|
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13.4 Uranium |
368 |
|
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13.4.1 Economic Impact |
368 |
|
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13.4.2 In Situ Biomining of Uranium |
368 |
|
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13.5 Perspectives |
369 |
|
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13.5.1 Urban Mining – Processing of Electronic Waste and Industrial Residues |
369 |
|
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13.5.2 Microbial Iron Reduction for Dissolution of Mineral Oxides |
370 |
|
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13.5.3 Biomining Goes Underground – In Situ Leaching as a Green Mining Technology? |
370 |
|
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References |
373 |
|
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Further Reading |
373 |
|
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Chapter 14 Wastewater Treatment Processes |
375 |
|
|
14.1 Introduction |
376 |
|
|
14.1.1 Historical Development of Sewage Treatment |
376 |
|
|
14.1.2 Resources from Wastewater Treatment |
379 |
|
|
14.1.3 Wastewater and Storm Water Drainage |
380 |
|
|
14.1.4 Wastewater Characterization and Processes for Effective Wastewater Treatment |
380 |
|
|
14.1.5 Suspended or Immobilized Bacteria as Biocatalysts for Effective Sewage Treatment |
382 |
|
|
14.2 Biological Basics of Carbon, Nitrogen, and Phosphorus Removal from Sewage |
384 |
|
|
14.2.1 Aerobic and Anaerobic Degradation of Carbon Compounds |
384 |
|
|
14.2.1.1 Mass and Energy Balance |
388 |
|
|
14.2.2 Fundamentals of Nitrification |
390 |
|
|
14.2.3 Elimination of Nitrate by Denitrification |
393 |
|
|
14.2.4 New Nitrogen Elimination Processes |
393 |
|
|
14.2.5 Microbial Phosphate Elimination |
394 |
|
|
14.3 Wastewater Treatment Processes |
396 |
|
|
14.3.1 Typical Process Sequence in Municipal Sewage Treatment Plants |
396 |
|
|
14.3.2 Activated Sludge Process |
398 |
|
|
14.3.3 Trickling Filters |
400 |
|
|
14.3.4 Technical Options for Denitrification |
401 |
|
|
14.3.5 Biological Phosphate Elimination |
403 |
|
|
14.3.6 Sewage Sludge Treatment |
404 |
|
|
14.3.6.1 Aerobic and Anaerobic Sewage Sludge Treatment |
404 |
|
|
14.3.6.2 Sanitation and Quality Assurance of Sewage Sludge |
406 |
|
|
14.4 Advanced Wastewater Treatment |
406 |
|
|
14.4.1 Elimination of Micropollutants |
407 |
|
|
14.4.2 Wastewater Disinfection |
407 |
|
|
14.5 Future Perspectives |
408 |
|
|
References |
408 |
|
|
Further Reading |
410 |
|
|
Index |
411 |
|
|
EULA |
420 |
|