Cover	1
	Title Page	5
	Copyright Page	6
	Table of Contents	7
	Preface	11
	Chapter 1. Environmental Impact in Micro-device Manufacturing	13
	1.1. Introduction	14
	1.1.1. Sustainability in micro-manufacturing	17
	1.2. Role of LCA	19
	1.2.1. Energy considerations in micro-device manufacturing methods	22
	1.3. Energy consideration in micro-manufacturing	26
	1.3.1. Mass and energy balance	26
	1.3.2. Minimum work	29
	1.4. Energy consideration in micro-end-milling manufacturing	34
	1.4.1. Energy consumption with spindle and slide speed variation	35
	1.4.2. Efficiency of the machining process	39
	1.5. Conclusions	40
	1.6. References	41
	Chapter 2. Cutting Tool Sustainability	45
	2.1. Introduction	45
	2.2. Statistical reliability of cutting tools as quantification of their sustainability	49
	2.2.1. State of the art	49
	2.2.2. Cutting tool reliability concept	50
	2.2.3. Practical evaluation of tool reliability under invariable cutting conditions	53
	2.3. Construction of the probability density function of the tool flank wear distribution with tool test results	62
	2.3.1. Simplified method	62
	2.3.2. Statistical analysis of tool wear curves	64
	2.4. Tool quality and the variance of tool life	70
	2.5. The Bernstein distribution	71
	2.6. Concept of physical resources of the cutting tool	79
	2.7. References	88
	Chapter 3. Minimum Quantity Lubrication in Machining	91
	3.1. Introduction	91
	3.1.1. Cutting fluids and problems related to cutting fluids	92
	3.1.2. Dry cutting and its limitations	93
	3.1.3. MQL and its performance in machining	93
	3.1.4. Limitations of MQL	95
	3.2. The state-of-the-art research for MQL in machining	96
	3.2.1. Experimental studies on MQL in drilling	96
	3.2.2. Experimental studies on MQL in milling	98
	3.2.3. Experimental studies on MQL in turning	99
	3.2.4. Experimental studies on MQL in other machining processes	101
	3.3. Case studies on MQL in machining	102
	3.3.1. Case study 1: analysis of the effect of MQL on machinability of brass during turning — ANN modeling approach	103
	3.3.2. Case study 2: selection of optimal MQL on machinability of brass during turning — Taguchi approach	111
	3.4. Summary	116
	3.5. Acknowledgments	117
	3.6. References	117
	Chapter 4. Application of Minimum Quantity Lubrication in Grinding	123
	4.1. Introduction	123
	4.1.1. Concern about cutting fluids	125
	4.2. Minimum quantity lubrication	126
	4.2.1. Classification and design of MQL systems	128
	4.2.2. MQL application in grinding	130
	4.3. Results	134
	4.3.1. Plunge external cylindrical grinding	134
	4.3.2. Internal plunge grinding	158
	4.3.3. Surface grinding	166
	4.4. Conclusions	181
	4.5. Acknowledgments	182
	4.6. References	182
	Chapter 5. Single-Point Incremental Forming	185
	5.1. Introduction	185
	5.2. Incremental sheet forming processes	186
	5.2.1. Single-point incremental forming	186
	5.2.2. Incremental forming with counter tool	188
	5.2.3. Two-point incremental forming	189
	5.3. Analytical framework	191
	5.3.1. Membrane analysis	193
	5.3.2. State of stress and strain	194
	5.3.3. Formability limits	197
	5.4. FE background	199
	5.4.1. Modeling conditions	200
	5.4.2. Post-processing of results	201
	5.5. Experimental	203
	5.5.1. Forming and fracture forming limit diagrams	203
	5.5.2. SPIF experiments	206
	5.6. Results and discussion	207
	5.6.1. Stress and strain fields	208
	5.6.2. Formability limits	211
	5.7. Examples of applications	215
	5.7.1. Sector shower tray	215
	5.8. Conclusions	218
	5.9. References	218
	Chapter 6. Molding of Spent Rubber from Tire Recycling	223
	6.1. Introduction	224
	6.2. State of the art of tire recycling	227
	6.3. Direct molding of rubber particles	233
	6.4. Experimental results	237
	6.5. Concluding remarks	245
	6.6. References	246
	List of Authors	253
	Index	257